Danushka

Senior Electronic Engineer - Battery & Automotive Systems

Sep 2025 - Present • 8 mos

Leading the design and development of automotive-grade Battery Management Systems (BMS) for electric vehicle applications including Mini Cooper conversions, scooters, three-wheelers, and small cars. Automotive-Grade Firmware Development: Developed production-ready embedded firmware for STM32, C2000, SPC, and AVR microcontrollers following MISRA-C coding standards. Implemented real-time control algorithms, state machines, and communication stacks including CAN, UART, SPI, and I2C for automotive applications. Ensured firmware reliability through unit testing, hardware-in-the-loop (HIL) validation, and compliance with automotive safety standards. PCB Design: Designed multi-layer PCBs for high-reliability automotive environments using Altium Designer, KiCAD, and OrCAD. Delivered production-ready Gerber files with full DFM (Design for Manufacturability) compliance. Designed boards including BMS controllers, current sensors, isolation monitoring devices, connector boards, and cell emulator boards. Applied EMC/EMI mitigation techniques to meet international automotive standards. FPGA Development: Gained hands-on experience with FPGA-based system design for high-speed signal processing and real-time control applications. Implemented digital logic for data acquisition and communication interfaces in embedded hardware systems. Additional responsibilities include wire harness design, thermal management systems, energy storage system design, and development of BMS and PCB automated test systems.

Electronic Engineer - Battery Systems

Sep 2022 - Sep 2025 • 3 yrs

Designed and developed Battery Management Systems (BMS) for electric vehicle conversions including Mini Cooper, scooters, and three-wheelers. Developed embedded firmware for STM32, C2000, AVR, and SPC microcontrollers. Designed custom current sensing solutions, isolation monitoring devices, and wire harnesses for EV applications. Built BMS and PCB testing systems to ensure automotive-grade quality. Implemented EMC/EMI control techniques for compliance with international standards. Managed energy storage system design with thermal management strategies.